ESP32, AS5600, SimpleFOCMini V1.0, BDUAV2204-260KV only working in open loop

Hey there,

I’m very new to this. I have similar issues as to what I’ve found here AS5600 + GBM2804H-100T, not working in closed loop, vibrating or idling

but dont see what I can do. I have tied the DIR-pin of my AS5600 board to GND, I get good readings when printing the angle using serial. I’m using the SimpleFOC configuration tool.

The moment I enable the motor, the current draw is ~600mA, independent of any setpoint.

I can then use open loop angle and velocity control modes, and the work. At some point the motor gets really hot and I stop things, it seems I’m getting some overload shutdown as I can’t control it afterwards unless I let it cool down and reset the ESP32.

When trying velocity control nothing happens until I spin the motor by hand, it then goes rather stuttering about, and I don’t have the impression a set point change has any real effect.

Angle isn’t working at all.

My code is pretty straightforward:

// mode: c++-mode
#include <SimpleFOC.h>

#define ENABLE 15
#define IN3 2
#define IN2 4
#define IN1 25
#define SDA 22
#define SCL 23

MagneticSensorI2C sensor = MagneticSensorI2C(AS5600_I2C);
BLDCMotor motor = BLDCMotor(14);


BLDCDriver3PWM driver = BLDCDriver3PWM(IN1, IN2, IN3, ENABLE);

Commander commander = Commander(Serial, '\n');
void onTarget(char* cmd){ commander.motion(&motor, cmd); }
void onMotor(char* cmd){ commander.motor(&motor, cmd); }

void setup() {  
  Serial.begin(115200);
  Serial.print(F("setup"));
  Wire.setClock(400000);
  Wire.begin(SDA, SCL);
  sensor.init(&Wire);
  driver.voltage_power_supply = 12;
  driver.init();
  motor.controller = MotionControlType::angle;
  motor.PID_velocity.P = 0.2;
  motor.PID_velocity.I = 2;
  //default voltage_power_supply
  motor.voltage_limit = 6;
  motor.LPF_velocity.Tf = 0.02;

  motor.P_angle.P = 2;
  motor.velocity_limit = 2;
  motor.linkSensor(&sensor);
  motor.linkDriver(&driver);
  motor.init();
// align encoder and start FOC
  motor.initFOC();
  motor.useMonitoring(Serial);
  commander.add('T', onTarget, "motion control");
  commander.add('M', onMotor, "motor control");
  motor.monitor_downsample = 0; // disable monitor at first - optional  
}

void loop() {
  // Serial.print(F("angle: "));
  // Serial.print(sensor.getSensorAngle());
  // Serial.print(F("\r\n"));
  motor.loopFOC();
  motor.monitor();
  motor.move();
  commander.run();
}

This is the simple foc config tool view:

Any suggestions very welcome.

Are you sure you have 14 pairs of poles in that motor? Seems like it might be 7? SimpleFOCStudio Base Code
So BLDCMotor motor = BLDCMotor(7); should help.

Also maybe reduce your motor.voltage_limit = 6; value if you think you are tripping a protection mode.

1 Like

Thanks for the reply. I’ve reduced the voltage to 4V, and polecount to 7. This is an improvement!

I can now control in closed loop both angle and velocity. The performance is quite jittery, see image. But that’s a PID-thing I guess. Is there a tuning guide somewhere?